Kvasny Prum. 2008; 54(4): 108-114 | DOI: 10.18832/kp2008007

How to use the NIR spectroscopy in a brewery laboratory.Peer-reviewed article

Adam BROŽ, Petr KOŠIN, Jan ŠAVEL, Josef PROKEŠ
1 Budějovický Budvar, n. p., České Budějovice; e-mail: adam.broz@budvar.cz
2 Vysoká škola chemicko-technologická v Praze, Ústav kvasné chemie a bioinženýrství
3 Výzkumný ústav pivovarský a sladařský, a. s., Sladařský ústav Brno; e-mail: prokes@brno.beerresearch.cz

The Near Infrared Spectroscopy (NIR) belongs to the group of molecular vibration spectroscopy. It is a rapid instrumental method enabling the forecast of important qualitative indicators of raw materials as well as intermediate products during beer production. In the article, attention was aimed at malt extract, malt proteins, soluble nitrogen in congress wort, relative extract at 45 °C and Kolbach index. The samples used were produced at the micromalting plant of the Research Institute of Brewing and Malting, Plc. The spectra in the NIR range were measured by the MPA apparatus (Multi Purpose Analyzer) of the company Bruker Optics, with installed OPUS 5.5 chemometric software, by means of which mathematical calibration models were made. The models were verified by internal validation, validation graphs were made, all this was followed by external validation, first with the samples from the micromalting plant, then with the samples delivered by commercial malting plants. The results were assessed on a statistical basis. For ensuring the control of models, the NIR spectroscopy represents a suitable method especially in such cases where a high number of real-time analyses without a long delay between sampling and the result of the analysis are required. From the measured spectrum, it is possible to predict more characteristics at a time. A worse precision can be compensated here by the speed of the analysis and absence of treatment of solid or liquid samples.The Near Infrared Spectroscopy (NIR) belongs to the group of molecular vibration spectroscopy. It is a rapid instrumental method enabling the forecast of important qualitative indicators of raw materials as well as intermediate products during beer production. In the article, attention was aimed at malt extract, malt proteins, soluble nitrogen in congress wort, relative extract at 45 °C and Kolbach index. The samples used were produced at the micromalting plant of the Research Institute of Brewing and Malting, Plc. The spectra in the NIR range were measured by the MPA apparatus (Multi Purpose Analyzer) of the company Bruker Optics, with installed OPUS 5.5 chemometric software, by means of which mathematical calibration models were made. The models were verified by internal validation, validation graphs were made, all this was followed by external validation, first with the samples from the micromalting plant, then with the samples delivered by commercial malting plants. The results were assessed on a statistical basis. For ensuring the control of models, the NIR spectroscopy represents a suitable method especially in such cases where a high number of real-time analyses without a long delay between sampling and the result of the analysis are required. From the measured spectrum, it is possible to predict more characteristics at a time. A worse precision can be compensated here by the speed of the analysis and absence of treatment of solid or liquid samples.

Keywords: spectroscopy, NIR, laboratory, quality, malt, validation

Published: April 1, 2008 

References

  1. de Sá, R., M., Palmer, G., H.: Analysis of β-Glucan in Single Grains of Barley and Malt Using NIR-Spectroscopy. J. Inst. Brew. 112, 2006, 9-16. Go to original source...
  2. Rath, F., Erdmann, B.: NIR-spectroscopy for single kernel analysis - a novel tool for the evaluation of homogeneity in barley and malt. Proc. EBC Congr. 2003, 79-90.
  3. Møller, B.: Near Infrared Transmission Spectra of Barley of Malting Grade Represent a Physical-Chemical Fingerprint of the Sample That Is Able to Predict Germinative Vigour in a Multivariate Data Evaluation Model. J. Inst. Brew. 110, 2004, 18-33. Go to original source...
  4. Munck, L., Mřller, B.: A New Germinative Classification Model of Barley for Prediction of Malt Quality Amplified by a Near Infrared Transmission Spectroscopy Calibration for Vigour "On Line" Both Implemented by Multivariate Data Analysis. J. Inst. Brew. 110, 2004, 3-17. Go to original source...
  5. Allosio-Ouarnier, N., Robert, P., Bertrand, D., Boivin, P.: A new industrial tool for monitoring the malting process. Proc. EBC Congr. 2001, 191-199.
  6. Fox, G., P., Onley-Watson, K., Osman, A.: Multiple Linear Regression Calibrations for Barley and Malt Protein Based on the Spectra of Hordein. J. Inst. Brew. 108, 2002, 155-159. Go to original source...
  7. Stephan, A., Weber, T., Sieren, B., Methner, F.-J.: NIR-Spektrometrie Anwendungen und Perspektiven in der Brauereianalytik. Brauwelt 141, 2001, 1863-1867.
  8. Angelino, S., A., G., F.: Determination of the moisture and nitrogen contents of barley and malt by near infrared spectroscopy (NIRS). Mschr. Brauwiss. 49, 1996, 246-248. Go to original source...
  9. Angelino, S., A., G., F.: Determination of Moisture and Nitrogen Contents of Barley and Malt by Near Infrared Spectroscopy (NIRS). Tech. Q. Master. Brew. Assoc. An. MBAA 33, 1996, 170-172. Go to original source...
  10. Stempfl, W., Briem, F., Nast, D., Birk, W., Tavera, M.: Gersten- und Malzanalyse mit der Nahinfrarot-Transmissionsspektroskopie (NIT). Brauwelt 136, 1996, 807-810.
  11. Halsey, S., A.: Rapid analysis of whole malt using near infrared reflectance spectroscopy. J. Inst. Brew. 93, 1987, 407-412. Go to original source...
  12. Samp, E., J., Sedin, D., Foster, A.: Enhanced NIR Calibration for Wort Fermentability Using Orthogonal Signal Correction. J. Inst. Brew. 109, 2003, 16-26. Go to original source...
  13. Sjöholm, K., Tenhunen, J., Tammisola, J., Pietilä, K., Home, S.: Determination of the Fermentability and Extract Content of Industrial Worts by NIR. J. Am. Soc. Brew. Chem. 54, 1996, 135-140. Go to original source...
  14. Tenhunen, J., Sjöholm, K., Pietilä, K., Home, S.: Determination of fermentable sugars and nitrogenous compounds in wort by nearand mid-infrared spectroscopy. J. Inst. Brew. 100, 1994, 11-15. Go to original source...
  15. Brož, A.: Ověření metody pro předpověď zkvasitelnosti mladin a rychlosti hlavního kvašení. Diplomová práce VŠCHT Praha 1999. [Verification of method for the forecats of hopped wort fermentability and rate of primary fermentation. Thesis ICT, Prague 1999]
  16. Zanker, G., Beneš, R.: Analytical device for measuring the ethanol concentracion in beer based on NIR absorption. Proc. EBC Congr. 2001, 750-755.
  17. Teass, H., A., Byrnes, J., Valentine, A.: NIR-Analysator zur Ethanol-Bestimmung. Brauwelt 135, 1995, 391-393.
  18. Halsey, S., A.: The use of transmission and transflectance near infrared spectroscopy for the analysis of beer. J. Inst. Brew. 91, 1985, 306-312. Go to original source...
  19. Čejka, P., Čulík, J., Kellner,V.,Tenkl, L.:Využití infračervené spektrometrie ke stanovení extraktu v původní mladině. Kvasny Prum. 43, 1997, 202-205. Go to original source...